Hot dip galvanizing is a metallurgical process which helps to protect steel
materials from corrosion caused by potential exposure to harsh
environments, It is an energy intensive industry, producing an extremely
sustainable finished product, which can compete best in the world, is a
challenge.
Hot Dip Galvanizing process consists in submerging clean steel
products in a molten zinc. This causes a metallurgical reaction that
bonds both metals external layers, creating a homogeneous and highly
resistant surface. Where the Zinc becomes the integrated part of steel.
The best place to start is the hot dip galvanizing furnace: it's the place
where the most energy is consumed, emissions are generated and certainly it
is one of the important part of the plant that is non-negotiable. Equally, the furnace is also the place where quality is generated, zinc consumption is controlled and better performance can directly impact the bottom line. Shivas Technology Limited brings to the table a solid experience on designing galvanizing furnaces, Oil and Gas Fired.
Shivas is an engineering and manufacturing Industry dedicated to the hot dip
galvanizing industry, normally involved in the projects from the preliminary
general layout, through all steps up to the final start-up either of
complete lines or individual equipment. We are expertise in manufacturing
all kinds of Poly Propylene Fabrications related to Hot Dip Galvanizing
Industry: Pickling Tanks, complete Pre-Treatment Line, Flux Filtration &
Re-generation Unit, ETP
We design, engineered, Fabricate,
erection & commissioned the complete Hot Dip Galvanizing Lines. Our
services are :
- Project Management & Engineering
- Feasibility Study
- Process Design & Engineering
- Plant Layout & Design
- Design and Supply of various
equipment
- Pollution Control Equipments
Galvanizing Furnace High Velocity Burner
Acid Fumes Scrubber System
Flux Filtration & Regeneration System
Salient Features
- Lower production costs
- Economic savings
- Durability
Why Galvanize ?
- Steel or Iron have
tendency to react with atmospheric oxygen - call corrosion or decay
of steel. To Stop corrosion or decay of steel, most common method is Hot
Dip Galvanizing. In which the Steels are submerged in a bath of molten
zinc.
- Coating Life -
Even in some of the harshest environments, hot-dip galvanizing provides
a corrosion protection system that will last 50 to 60 years.
- Cost - The
cost of galvanizing can be 1/3 that of painting when maintenance is
factored into the entire life cycle.
- Environmental
- The galvanizing is 100% environmentally friendly.
- Complete Uniform
Coverage - Galvanizing plating on surface gives almost uniform
coverage.
- Maintenance -
Galvanizing on products are abrasion resistant but sometimes can be
repaired with Zinc rich paints at site
- Specifications
- Galvanizing so carried out confirms specification BS: 729, ASTM:
A-123.